Digital zone levelling for corrugated board machines.

makes everything run smoothly.

An uneven platen can lead to extensive area patching with every new corrugated order and a substantial waste of time.

The Marbach solution: when inserted into the diecutter, the DZL|plateXL protection plate or DZL|foil compensates for system-related tolerances in the platen of large format corrugated board machines for many months …

Efficient make-ready in large format.

Tolerances due to an uneven platen are part of everyday life for a packaging manufacturer. These occur mostly due to wear. Although differences in the platen may be small, they are extremely important for quality and processing speed.

Digital zone compensation is available to compensate for these tolerances. The DZL|plateXL or DZL|foil machine upgrade for large-format corrugated board machines significantly reduces the make-ready times.

The two-part protective plate of the DZL|plateXL is individually provided with a printed height profile and thus adapted to the respective conditions of the die-cutting machine. The DZL|plateXL thus permanently takes over the zone make-ready of the machine by compensating for height differences in the platen area. This ensures optimum pressure conditions during die-cutting and significantly reduces the make-ready times for each individual job. Thanks to its unique coating, the DZL|plateXL is extremely durable.

The digital zone levelling system DZL|foil offers a flexible solution for corrugated board machines. A customized foil with a precise height profile ensures smooth production processes at all times—without the need to replace plates and with maximum flexibility in use.

The DZL|plate is also available for cardboard machines. You can find more info about this version here.

  • Marbach digital zone levelling DZL|foil in use at DS Smith | © DS Smith

    We have been using DZL|foil for several months now, and we are very satisfied. The foil is easy to use, precisely calibrated, and saves us a noticeable amount of set-up time. I am also very pleasantly surprised in terms of soiling and wear, it still looks good after this time. Employee acceptance is high, and the added value is particularly evident in the significantly reduced set-up time for the first job and the lower pressure required.

    Mr. Werner

    Converting Manager at DS Smith Arnstadt

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